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Completed COLLABORATIVE R&D UKRI Gateway to Research

Amphitex: The world’s first fully circular and carbon-negative waterproof breathable textile

£3.17M GBP

Funder Innovate UK
Recipient Organization Amphibio Ltd
Country United Kingdom
Start Date Aug 31, 2022
End Date Aug 30, 2023
Duration 364 days
Data Source UKRI Gateway to Research
Grant ID 10035483
Grant Description

Waterproof breathable garments typically consist of multi-layer construction, comprising a durable water-repellent-coated outer shell textile, a waterproof breathable membrane, and lining material. These fabrics are bonded together to form the multi-layer structure, with pieces of fabric sewn to produce garments. To prevent leaks along seams, they are sealed with tape. This approach delivers high-performance apparel, but is limited by:

* **Use of environmentally damaging chemicals.** High-performance membranes are typically manufactured from expanded polytetrafluoroethylene (ePTFE; Gore-Tex), which is waterproof, windproof, and chemically inert. However, 75% of waterproof fabrics contain toxic PFCs (per-/poly-fluorinated chemicals); "forever" chemicals that persist and bioaccumulate, causing serious health problems including cancer and birth defects(Guardian\_2022,OECD\_2013).

Brands are under increasing consumer and government pressure to remove PFCs. Recent UK REACH policy is restricting PFCs(HM\_GOV\_2021), five EU countries are looking to ban PFCs by mid-2022(Chemistry\_World\_2021), and Adidas has committed to being PFC-free(ECHA\_2019).

* **No sustainable end-of-life solutions.** Multi-material textiles cannot be separated and face either landfill or incineration at end-of-life, c£400 billion/year in value is lost globally from clothing underutilisation and lack of recycling(Ellen\_MacArthur\_Foundation\_2017). In landfill, plastics break down over time to produce microplastics, which are harmful and persist in the environment(OECD\_2013).

During incineration, PTFE membranes used in Waterproof Breathable Textiles(WBTs) produce highly toxic hydrofluoric acid, which is converted to fluorspar in typical municipal incinerators(Aleksandrov\_et\_al\_2019).

Amphibio is a London-based micro-SME founded in November 2018 by Jun Kamei, a designer and material scientist developing commercial applications for superhydrophobic porous membranes. With InnovateUK support, we will develop an innovative WBT that delivers on the triple bottom line:

* **People**. Our WBT will match the performance of market leading textiles, enabling reliable waterproofing and breathability for end-users. Our WBT will enable end-users to meet their own sustainability goals, through garments that are produced from recycled feedstocks and, crucially, can be recycled at end-of-life (whereas other WBTs cannot).

* **Planet**. Our mono-material WBT will be 100% recyclable and PFC-free, as well as utilising recycled and plant-based feedstocks rather than oil-derived virgin polymers, making it the world's first circular and carbon-negative WBT. Our fully-circular textile means fabric wasted during production (c20%,EPRS\_2019) and garments at end-of-life can be used for new textile rather than heading to landfill.

Given our novel membrane and lamination process, our WBT will shed 20% fewer microplastics than competitor WBTs.

* **Profit**. Working with leading clothing brands, our innovative material will help organisations deliver on their sustainability targets, supporting the clothing industry to reduce its environmental footprint.

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